Digital Twin
Your factory, mirrored in real time
Live digital twins of every asset, line, and process — from sensor to boardroom. See what's happening, predict what's next, and act before downtime hits.
87.2%
OEE
12/12
Assets
1 warn
Alarms
18.7s
Cycle
Laser Power (W) — L4-S03
Capabilities
Everything you need for operational visibility
Asset Twin Modeling
Build hierarchical asset trees. Bind 3D (glTF) or 2D (SVG) models to physical assets. Define custom properties, relationships, and visual threshold rules.
Real-Time Telemetry
Ingest data from OPC UA, MQTT, Modbus, and more. Sub-second dashboard refresh. 90-day hot storage with 2-year compressed warm tier.
Alarm & Event Engine
Configurable thresholds with dead-band and delay. Severity levels, escalation rules, SMS/email/webhook notifications. Bulk acknowledge.
Analytics & Reports
OEE breakdown by line, shift, and day. MTBF/MTTR tracking. Pareto analysis of loss categories. Trend overlays with CSV/PDF export.
Interactive Demo
Explore a live factory twin
Click on factory zones to inspect real-time OEE, cycle times, and alarm status.
Architecture overview
Edge Devices
PLCs, Sensors, Gateways
DFI Edge Gateway
OPC UA, MQTT, Modbus — store & forward
Message Broker
Kafka + EMQX (MQTT)
Twin Engine
Telemetry processing, alarm evaluation, OEE calculation
Dashboards & Apps
Twin viewer, alarm console, reports, API
Native integrations
How DFI compares
| Feature | DFI Digital Twin | Traditional SCADA | Cloud IoT Platform |
|---|---|---|---|
| Real-time digital twin visualization | Limited | ||
| On-premises deployment option | |||
| BOM linkage (from PLM) | |||
| Training integration | |||
| Open REST/GraphQL API | Limited | ||
| Multi-protocol edge gateway | Limited | ||
| 3D model viewer | Limited | ||
| Predictable per-asset pricing |
“We finally have one version of the truth — from the designer's BOM to the operator's work instruction.”
VP Manufacturing, VoltaDrive Motors
See your factory in real time
Request a pilot and we'll connect your first line in under a week.